Plexiglass · Hamilton
Plexiglass and polycarbonate sheet, cut to your measurements
Plastic sheet is lighter than glass, hard to break and easy to work: right for some jobs around a house, shop or yard, and wrong for others. We connect you with an independent local professional who cuts acrylic and polycarbonate to size, and who'll tell you if the job really needs glass.
- Acrylic or polycarbonate, matched to the job
- Cut, drilled and edged to size
- Honest about where glass is required

The three options
Acrylic, polycarbonate or glass: which one fits?
Plexiglass is the everyday name for acrylic. Polycarbonate looks similar but is a different plastic, and the two behave very differently when something hits them.
Acrylic (plexiglass)
Clear, stiff and much harder to break than glass, but it scratches and can crack if drilled carelessly. Good for frames, displays and light shelves; glass shelves sag less under weight.
Polycarbonate
Flexes instead of cracking, even under a solid hit. The surface is softer and it usually costs more. Good for guards, sheds and greenhouses.
Glass
Resists scratches and won't haze in the sun, but it's heavier, and some places require safety glass. See glass cut to size.
Common uses
Where plastic sheet earns its place
Storm and basement panels
Interior storms, basement inserts and shed panes, light enough to lift out. Our storm windows page covers the glass options.
Counter guards
Acrylic usually; polycarbonate where they'll get bumped.
Signs and displays
Acrylic takes paint and vinyl lettering well, and its edges polish clear.
Greenhouses and sheds
Polycarbonate, often twin-wall. Up on the Mountain, where wind and snow hit harder than in the Lower City, a panel that flexes beats one that shatters.
The cutting
How it's cut, drilled and finished
Plastic cuts easily, but not every sheet cuts the same way.
Cut
Thin acrylic is scored and snapped; thicker sheet and polycarbonate are sawn, with the film left on.
Drill
Acrylic cracks at the hole without the right bit and speed. Polycarbonate is more forgiving.
Finish the edges
Acrylic edges polish clear; polycarbonate is left smooth rather than glossy.
Choosing a sheet
How thick, and will it haze in the sun?
Thickness
Thicker sheet spans further without bowing. The pro sizes it to the span and how it's fixed.
Sun
Standard polycarbonate can yellow outdoors unless it's UV-protected. Acrylic copes with sun well.
Scratches
Both scratch more than glass. Clean with a soft cloth and mild soap, never an ammonia cleaner.
Know the limits
Where the code still calls for safety glass
In a house, the Ontario Building Code calls for tempered or laminated safety glass in doors, sliding and storm doors, sidelights that could pass for a door, shower enclosures and glass guards. Plastic isn't a drop-in swap in those spots, and the pro will say what the current code allows. If you just want glass that's harder to break, security film on the existing pane is another route.
What affects the quote
What goes into a plexiglass quote
Cut plastic is priced by the sheet and the work:
- Acrylic or polycarbonate
- Thickness and overall size
- UV-protected, scratch-resistant or frosted sheet
- Number of pieces, shapes and holes
- Edge finish
- Pickup, or fitting into a frame
Send the dimensions, the thickness if you know it, and what it's for.
Heritage houses
Plastic storm panels on a heritage house
On a designated property or in a heritage conservation district, the City's Heritage Permit list covers installing storm windows and names temporary and removable ones. A plastic storm panel is still a storm, so check before ordering; repairing broken glass usually needs no permit. Our heritage district guide explains how to tell if your house is covered.
Questions
Plexiglass and polycarbonate questions
Explore your options
Related glass jobs
Local pros cut acrylic and polycarbonate for homes and shops, including Downtown Hamilton, Crown Point & Ottawa Street, Hamilton Mountain and Stoney Creek.
Send the size, thickness and what it's for
We'll pass it to a local pro who cuts acrylic and polycarbonate, and they'll say so if the spot needs safety glass instead.